Scrap copper wire, often arriving in dense, tangled masses or large coils, presents significant challenges for recyclers. Manual processing is labor-intensive and unsafe, while traditional crushing methods can be inefficient, inconsistent, and struggle with the material's flexibility. Customers demand a solution that efficiently processes bulk feed, produces consistently sized output ready for downstream separation (like granulation or stripping), and maximizes the recovery of valuable copper.

The Solution: High-Performance Twin-Shaft Shredding by Henan Kaidi Machinery Equipment Co., Ltd.

A leading metal recycling facility implemented the Henan Kaidi Machinery Equipment Co., Ltd. 1200 Twin-Shaft Shredder to revolutionize its scrap copper wire processing line. As vividly demonstrated in our operational video, this robust system tackles the challenge head-on.

The Process in Action (As Seen in the Video):

1.  Bulk Feeding: Large bundles or tangled masses of scrap copper wire are fed directly into the shredder's large hopper.

2.  Powerful Shredding: The twin counter-rotating shafts, equipped with hardened steel cutters, efficiently grab, shear, and tear apart the copper wire. The slow-speed, high-torque design ensures powerful size reduction even with dense, challenging feeds.

3.  Consistent Output: The shredded material exits the machine as clean, uniform segments of copper wire, typically ranging between  30mm - 50mm in length. This consistent sizing is crucial for efficient downstream processing.

4.  Automated Conveyance: A rugged belt conveyor seamlessly transports the shredded copper wire segments away from the shredder discharge point, ready for the next stage in the recycling process (e.g., granulation, separation, or baling).

Key Advantages Demonstrated:

Handles Bulk Feed: Eliminates the need for time-consuming and costly manual pre-processing of tangled wire.

High Throughput: Processes large volumes of scrap copper wire efficiently, maximizing plant productivity.

Uniform Output Size: Produces consistently sized copper wire segments, critical for optimizing the efficiency and yield of subsequent granulation and separation equipment.

Robust & Reliable: Engineered for the demanding environment of metal recycling, built with durable components for long service life and minimal downtime.

Reduced Labor & Safety: Automates a hazardous manual task, improving worker safety and reducing labor costs.

Optimized Downstream Processing: Prepares the material perfectly for further liberation of copper from insulation, enhancing overall recovery rates and purity.

The Result: Enhanced Efficiency and Profitability

By integrating the [Your Company Name] Twin-Shaft Shredder, the recycling facility achieved:

Dramatically increased processing speed for scrap copper wire.

Significant reduction in manual handling and associated labor costs.

Production of a consistent, high-quality shredded product ideal for downstream separation technologies.

Improved overall plant efficiency and increased copper recovery yields.

A safer working environment for personnel.

Ideal For:

Scrap metal recycling yards

Electronic Waste (E-Waste) processing facilities

Cable manufacturers and recyclers

Any operation handling large volumes of scrap wire and cable

Ready to Transform Your Scrap Wire Processing?

Witness the power and efficiency of our Twin-Shaft Shredders firsthand. Watch the video showcasing the seamless processing of scrap copper wire from bulky feed to uniform output!

About Henan Kaidi Machinery Equipment Co., Ltd.:

Henan Kaidi Machinery Equipment Co., Ltd. is a leading manufacturer of robust and innovative size reduction solutions for the recycling and waste processing industries. We specialize in shredders, granulators, and complete systems designed to maximize material recovery, efficiency, and profitability for our global customers.