Last week, SolarTech GmbH received their custom-built Automated PV Panel Deframing Machine at their facility near Munich. To validate its performance, a live demonstration was conducted using end-of-life crystalline silicon panels sourced from local decommissioned solar farms.
The Process:
1. Placement: A worker simply placed a full-size, end-of-life PV panel onto the machine's conveyor bed.
2. Automation Engaged: The operator initiated the automated cycle with a single button press.
3. Precise Cutting: Integrated high-precision cutting mechanisms automatically located and cleanly severed the sealant and mechanical bonds holding the aluminum frame to the glass laminate.
4. Frame Separation: The machine's specialized gripping and removal system then gently but firmly lifted and separated the entire aluminum frame from the panel in one piece.
5. Output: The intact aluminum frame was deposited into a designated collection bin, ready for direct smelting. The now-deframed glass laminate was conveyed to the next stage of their recycling line for further processing.
Trial Results & Client Feedback:
Efficiency: The machine successfully deframed a panel in under 2 minutes, significantly faster than manual methods.
Quality: Aluminum frames were removed completely intact with minimal deformation, maximizing their scrap value. Glass breakage was eliminated during the deframing process.
Labor Savings: The process required minimal operator intervention – essentially just loading the panel and starting the cycle.
Safety: Automated handling significantly reduced the risk of worker injury from sharp edges, broken glass, or repetitive strain associated with manual deframing.
Scalability: The automated system demonstrated its potential to handle the high volumes required for SolarTech's growing recycling business.
Client Quote:
"The demonstration was impressive and exactly what we needed. Seeing the machine effortlessly remove the aluminum frame intact in just minutes validates our investment. The automation, speed, and elimination of glass breakage address our core challenges. This machine is a game-changer for our recycling efficiency and economics."
The successful trial of the Automated PV Panel Deframing Machine at SolarTech GmbH highlighted its ability to transform a critical bottleneck in PV recycling into a streamlined, efficient, and safe automated process. By delivering intact aluminum frames rapidly and reliably, the machine significantly enhances the viability and profitability of solar panel recycling operations.
Ready to revolutionize your PV recycling line?
Contact Henan Kaidi Machinery Equipment Co., Ltd. today to discuss your custom deframing solution.
